Transforming Material Testing Technologies to meet modern day needs
Hansa Technologies offers a comprehensive range of Electro-Mechanical Universal Testing Machines designed to deliver unmatched precision, versatility, and durability. Having force capacities ranging from 500N to 600kN, our machines cater to a wide spectrum of materials and applications from delicate materials testing to high strength steel analysis.
Built with state-of-the-art technology and robust engineering, these machines ensure consistent and repeatable results for tensile, compression, bending, shear, and cyclic mechanical tests. The advanced load frame design offers unmatched stiffness and minimizes deflection. The high resolution digital control system provides accurate measurement, precise control and smooth operation.
Equipped with the latest features such as intuitive software interfaces, programmable test sequences, and real-time data acquisition, users can perform complex tests with ease and confidence. The machines are compatible with various grips, fixtures, and extensometers to suit diverse industry standards, including ASTM, ISO, DIN, IS, BIS and more.
Whether in research laboratories, quality control departments, or educational institutions, Hansa’s Universal Testing Machines empower professionals to evaluate material properties with exceptional accuracy, enabling informed decisions for design, production, and safety.
DSP Based Controller APC 100
The APC 100 DSP Based Controller is a new-generation control system developed for meeting advanced material testing requirements. Built on advanced integrated electronic technology with flexible peripheral interfaces, it meets the requirements of both standard and non-standard tests. Equipped with full-digital control, multi-channel data acquisition, and high-speed data transmission capabilities, this system offers powerful performance with data acquisition rates up to 1200Hz, ensuring accurate data processing while remaining user-friendly for operation and maintenance.
Excellent control: The refined closed-loop control algorithm, paired with the upgraded transmission system offering up to 10kHz loop update rates has drastically reduced the system response time. This enhancement allows the equipment to deliver exceptional control over stress rate, strain rate, and crosshead displacement rate across diverse operating conditions. The precise rate control and rational smooth-switching strategies fully satisfy the requirements of room temperature, high-temperature and low temperature testing at varied rates.
Transducer self identification: Transducer connector with chipset can save hardware and calibration information. When transducer (Load cell / Extensometer) is connected to controller, it will recognize transducer and apply calibration information automatically.
Close-loop control: It has a three-closed-loop (force, extention, displacement) control function, realizing full-digital three-closed-loop control of force, deformation, and displacement. Automatic switching between the control loops is possible. Smooth and seamless transitions are achieved when switching between different control modes.
Protection function: It has perfect safety protection functions such as limit protection, overload protection and emergency stop etc.
Waveform control: Able to apply cyclic loads generating waveform control with frequency up to 0.2Hz. Sine, triangular and trapezoidal wave forms are possible.
Collision mitigation function: The feature continuously monitors load values and if force value exceeds a set threshold value, the crosshead movement is adjusted to maintain load with in set value to help protect specimens and accidental damage to the machine. This feature also protects operator from accidental collision of upper and lower grips.
TestLab V1.0.1 is a professional-level intelligent material testing software that deeply integrates high precision control and measurement, intelligent flow control, and multi dimensional data analysis functions to provide efficient and accurate solutions for material property evaluations.
The control software adopts multi-channel synchronous data acquisition technology, integrates adaptive control algorithms and dynamic protection mechanisms that supports a large number of test standards. It can freely configure complex test parameters and predict failure risks in real – time, significantly improving test efficiency and safety.
Its powerful data-processing algorithms meet the result calculations of various test standards and support cross test data comparison and analysis. The system has excellent hardware compatibility and can integrate various accessories for automated operation.
Load vs Displacement Graph
Test Control Parameters
Test Method Selection
Final Output Graph Test Results
Software Design: Benchmarked against internationally advanced testing software, it features high reliability and powerful functionality. It has a user friendly operation interface and supports multiple operation modes to meet the needs of different users.
Technical Performance: By adopting modern mainstream programming technologies and graphic frameworks, it has excellent graphics rendering and data processing performance, bringing users a smooth and efficient operation experience.
Interface Design: With a simple and flat interface design style, it conforms to modern software design concepts, creating a simple and grand visual effect for users. It optimizes font display, significantly enhancing the user’s reading experience.
Layout and Touch Optimization: It supports horizontal and vertical adaptive layouts on the screen as optional, adapting to a variety of display devices. A numeric keypad is added to optimize the touch input experience and enhance operational convenience.
Demonstration Mode: It supports offline simulation of tests.
Accurate Alignment for Reliable Testing: In Static testing, precise stress and strain measurements are only possible when the system is supported by robust guidance columns. These ensure stable specimen positioning and minimise bending during load applications.
Rigid Frames for High-Strength Test Applications: The HTS series is designed for exceptional performance with pre loaded bearings, precision ball screws. High stiff upper and lower crossheads ensure high strength and long service life.
Servo-Driven Dual-Belt System: It employs world’s leading manufacturer’s servo motors and servo drives for unmatched control accuracy and easy servicing. Complementing the high-performance servo motor and servo drive with AC/DC options, the HTS Series features a rugged drive system with dual-belt operation. This reduces backlash and increases stiffness, preventing crosshead tilt, and maintains precise alignment throughout testing.
Long Lasting Performance The Load frame in combination with the drive system is made for vibration free and shock free operation even during high force testing of high strength materials, ensuring long life of the frame structure. It also offers steady performance for cyclic, creep, stress rupture, stress relaxation testing for up to 50Hrs.
Precise Test Control: The combination of high performance servo motor, servo drive and smooth motion transmission system ensures very precise position control allowing wide range of position, load and strain rates. It typically offers 0.5 microns/min to 2500mm/min. Optional speed ranges are offered to meet specific test requirements.
HTS Series Table Model Specification sheet
| Model | HTS 0.5/1 | HTS 5 | HTS 5 | HTS 10 | HTS 25 | HTS 50 |
|---|---|---|---|---|---|---|
| Capacity (kN) | 0.5kN – 1kN | 5kN | 5kN | 10kN | 25kN | 50kN |
| Load Frame | Single column Table Top | Dual Column Table Top | ||||
| Min Speed (mm/min) | 0.001 | 0.001 | 0.001 | 0.001 | 0.001 | 0.001 |
| Max Speed (mm/min) | 2400 | 2400 | 2000 | 2000 | 900 | 900 |
| Return Speed (mm/min) | 3000 | 3000 | 2400 | 2400 | 1500 | 1500 |
| Crosshead Travel (mm) | 960 | 960 | 1090 | 1090 | 1000 | 1000 |
| Vertical Test Space (mm) | 1150 | 1150 | 1250 | 1250 | 1200 | 1200 |
| Horizontal Test Space (mm) | 100 | 100 | 420 | 420 | 420 | 420 |
| Position Resolution (µm) | 0.013 | 0.013 | 0.011 | 0.011 | 0.01 | 0.01 |
| Frame Stiffness (kN/mm) | 10 | 10 | 50 | 50 | 100 | 100 |
| Width (mm) | 580 | 580 | 770 | 770 | 770 | 770 |
| Height (mm) | 1580 | 1580 | 1700 | 1700 | 1700 | 1700 |
| Depth (mm) | 520 | 520 | 640 | 640 | 640 | 640 |
| Weight (Kg) | 150 | 150 | 310 | 310 | 400 | 400 |
| Power Supply (VAC) | AC220V±10%, 600W 50/60Hz, 1‑phase | AC220V±10%, 1kW 50/60Hz, 1‑phase | AC220V±10%, 1.5kW 50/60Hz, 1‑phase | |||
| Load Accuracy | 0.5% | |||||
| Strain Accuracy | 0.5% | |||||
| Position Accuracy | 0.1% | |||||
Specifications may change without prior notice.
Common Specifications:
- Load Accuracy ± 0.5% of reading value down to 1/500 of load cell capacity. Meets or exceeds ASTM E4, ISO 7500-1: 2004, DIN 51221 and JIS B7721 standards.
- Strain Measurement Accuracy: ± 0.5% of reading down to 1/50 of full scale, better than class B2 of ASTM E83. Meets or exceeds ASTM E83 and ISO9513: 2002 standards.
- Crosshead Position Accuracy: Better than ± 0.01mm or ± 0.1% of displacement whichever is greater.
- Crosshead Speed Accuracy: 0.2% of set speed.
- Total crosshead travel is measured excluding load cells, grips, and fixtures.
- Additional test spaces & Optional Speeds are available on custom order.
HTS Series Floor Model Specification sheet
| Model | HTS 50 | HTS 100 | HTS 200 | HTS 250 | HTS 300 | HTS 500 | HTS 600 |
|---|---|---|---|---|---|---|---|
| Capacity (kN) | 50kN | 100kN | 200kN | 250kN | 300kN | 500kN | 600kN |
| Load Frame | Dual Column Floor Standing | ||||||
| Min Speed (mm/min) | 0.0005 | 0.0005 | 0.0005 | 0.0005 | 0.0005 | 0.0005 | 0.0005 |
| Max Speed (mm/min) | 850 | 850 | 600 | 600 | 600 | 500 | 500 |
| Return Speed (mm/min) | 1200 | 1200 | 1200 | 1200 | 1200 | 500 | 500 |
| Crosshead Travel (mm) | 1350 | 1350 | 1200 | 1200 | 1200 | 1150 | 1150 |
| Vertical Test Space (mm) | 1570 | 1570 | 1520 | 1520 | 1520 | 1500 | 1500 |
| Horizontal Test Space (mm) | 600 | 600 | 600 | 600 | 600 | 600 | 600 |
| Position Resolution (µm) | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 |
| Frame Stiffness (kN/mm) | 110 | 200 | 300 | 300 | 500 | 700 | 700 |
| Width (mm) | 1175 | 1175 | 1175 | 1175 | 1175 | 1175 | 1175 |
| Height (mm) | 2550 | 2550 | 2550 | 2550 | 2550 | 2550 | 2550 |
| Depth (mm) | 710 | 710 | 710 | 710 | 710 | 800 | 800 |
| Weight (Kg) | 1000 | 1000 | 1300 | 1300 | 1300 | 1600 | 1600 |
| Power Supply (VAC) | AC380V±10%, 2 kW 50/60Hz 3-phase 5-line | AC380V±10%, 4.6 kW 50/60Hz 3-phase 5-line | AC380V±10%, 6 kW 50/60Hz 3-phase 5-line | ||||
| Load Accuracy | 0.5% | ||||||
| Strain Accuracy | 0.5% | ||||||
| Position Accuracy | 0.1% | ||||||
Note: HTS 1000, HTS 1500, HTS 2000 Models are available on requirement.
Specifications may change without prior notice.
Common Specifications:
- Load Accuracy ± 0.5% of reading value down to 1/500 of load cell capacity. Meets or exceeds ASTM E4, ISO 7500-1: 2004, DIN 51221 and JIS B7721 standards.
- Strain Measurement Accuracy: ± 0.5% of reading down to 1/50 of full scale, better than class B2 of ASTM E83. Meets or exceeds ASTM E83 and ISO 9513: 2002 standards.
- Crosshead Position Accuracy: Better than ± 0.01 mm or ± 0.1% of displacement whichever is greater.
- Crosshead Speed Accuracy: 0.2% of set speed.
- Total crosshead travel is measured excluding load cells, grips and fixtures.
- Additional test spaces & optional speeds are available on custom order.